An Optimized Ultrasonic Cleaner Will Improve Your Cleaning Experience!

 To understand how an ultrasonic cleaner works and how it may do sonification or cleaning, one must first grasp the fundamentals of ultrasound and how it is used in ultrasonic cleaning. The transmission of sound at frequencies above the human hearing range is known as ultrasound. Ultrasound energy causes cavitation, the technical part of ultrasonic cleaning, which is generated at 40,000 times per second by piezoelectric electrical devices. Because the energy is focused at a tiny size, it is safe for parts despite its strength.

It is possible to lessen liquid surface tension by adding a surfactant or wetting agent to the bath. The reduction in surface tension improves cavitation strength. The activity of ultrasonography is greatly aided by a medium evaporation. Low evaporation rate causes cavitation bubbles to explode with greater force, however this results in a higher cavitation threshold and fewer bubbles. High pressure of the liquid is ineffective; it produces more bubbles, but they burst with less force since the pressure differential between inside and outside is lower. Low viscosity promotes cavitation, whereas high density causes intense cavitation with an implosive force.

Receptacles and parts should not be placed on the     portion of the unit. The unit will fail as a result of the ultrasonic energy being reflected back into the transducers by the parts. Always leave at least one inch between the receptacle or breaker and the tank bottom for proper cavitation.

With the tray or beaker in place, keep the solution on the inside to one inch of the unit top. When it comes to the interaction between liquid and cavitation activity, a little amount of solution does not imply that the activity will be more intense. When the ultrasonic cleaners are filled to within an inch of the top, they will work at their best.

Wait 5 to 10 minutes after turning on the machine to degas the new solution. This does not need to be done again if the      is used again, as degassing is only required after the bath has been freshly filled.

When letting down the pieces into the solution, it is preferable to use an insert tray with drainage holes or a mesh basket.